Repair Cases

Bomag BF800C Paver Transmission Gear Engagement Difficulty

Fault Phenomenon: Bomag BF800C paver transmission shift lever is heavy, difficult to engage gears.

Troubleshooting Process:
– Checked cable: shift cable rusted and stuck.
– Checked linkage: external linkage deformed.
– Checked oil level: transmission oil level too low.
– Checked synchronizer: synchronizer worn (if mechanical transmission).

Root Cause: The transmission shift cable rusted due to water ingress, causing high internal wire resistance and difficult shifting.

Required Parts: Replace transmission shift cable.

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