Fault Phenomenon: Favco M760 derrick crane during rapid lowering of heavy loads, the inverter reports DC bus overvoltage fault and stops.
Troubleshooting Process:
– Checked braking resistor: resistor value infinite (open circuit).
– Checked braking chopper: IGBT shorted.
– Checked cooling fan: fan stopped.
– Replaced braking resistor set and braking chopper module.
Root Cause: The braking resistor was open circuit and the chopper failed, preventing regenerative energy from being dissipated.
Required Parts: Braking resistor set, braking chopper module.