Fault Phenomenon: Kobelco SK200 excavator a loud impact sound occurs when the bucket reaches the limit during curling.
Troubleshooting Process:
– Checked cushion valve: internal cylinder cushion spool stuck.
– Checked piston: cushion plunger worn.
– Checked operation: curling speed too fast.
– Checked oil quality: contaminated fluid causing spool sticking.
Root Cause: The mechanical cushion valve inside the bucket cylinder failed due to debris, unable to decelerate at the end of the stroke.
Required Parts: Bucket cylinder repair kit or cylinder replacement.