Repair Cases

LiuGong HBT60 Hot Battery Discharge Fault

Fault Phenomenon: LiuGong HBT60 starts normally when cold. After prolonged operation (operating temperature), the battery is discharged, starting is weak, and eventually fails to start.

Troubleshooting Process:
– Checked generator belt: tension normal, no slipping.
– Checked battery terminals: connections secure, no corrosion.
– Checked electrical equipment: no abnormal current draw.
– Measured generator output voltage at operating temperature: found voltage below 24V.

Root Cause: The internal rectifier diode in the generator is damaged, causing charging efficiency to drop under thermal conditions.

Required Parts: Generator rectifier bridge or generator assembly.

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