Fault Phenomenon: Volvo G960 grader wheel lug bolts break while driving, wheel hub becomes loose.
Troubleshooting Process:
– Checked fracture surface: fatigue fracture characteristics.
– Checked torque: not tightened to specified torque.
– Checked washers: washers missing or deformed.
– Checked wheel hub holes: holes worn oval.
Root Cause: The wheel lug bolts were not tightened to the specified torque and sequence, causing uneven stress and fatigue fracture.
Required Parts: Full set of wheel lug bolts, nuts, and washers.