Repair Cases

Zoomlion ZLJ5600THB Hot Brake Drum Cracking Fault

Fault Phenomenon: Zoomlion ZLJ5600THB brakes function normally when cold. After frequent braking (operating temperature), the brake drum cracks, brakes fail, and an accident occurs.

Troubleshooting Process:
– Checked brake pads: pad model correct.
– Checked brake clearance: clearance normal.
– Checked cooling: air cooling normal.
– Measured brake drum temperature at operating temperature: found temperature exceeds limit.

Root Cause: Casting defect in the brake drum causes cracking due to thermal fatigue.

Required Parts: Brake drum assembly.

Share: